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Profile
A leading conglomerate, Melecon Engineers Private Limited, is a private limited organization engaged in manufacturing, rewinding and supplying a wide range of engineering components such as automotive shafts, industrial automotive shafts, precision gears, industrial precision gears, forging gear shafts, industrial pinion shafts, pinion gear shafts, crossed helical gears, spur helical gears, gear alloy wheels, steel seal plates, induction motor rotor, ac stator coils and gear box for thermal power plants and motor coils & dynamic balancing up to 10 M.T. Since our inception in the year 1985, we are making use of latest available manufacturing techniques so as to fabricate a precision engineered range of Automotive Shafts, Industrial Automotive Shafts, Precision Gears, Industrial Precision Gears, ID Fan Shafts, Pinion / Gears, Impeller, Perforated Screen Plates, Gear Box and Storage Tank. Offering customization in terms of manufacturing and packaging of our range, we have undoubtedly become one of the leading choices of our clients.
We are successfully guided by our founders - Mr. MK Jain / Mr. Ankur Jain who hold an industrial experience of 25 years in the concerned sphere. Their visionary approach has led us in achieving an unshakable position in the industry. With a varying range of products, we have served leading state electricity boards and have also successfully accomplished trial runs and commissioning of our spares and reconditioned supply. Under the perfect supervision of our team of experts, we execute repairing, pre-visioning, re-conditioning and re-claiming of spares such as Stator, Rotor, Gears, Gear Trains, Gearboxes, Mill Pinion, Mill Fan Impellers, F.D. Fan Impellers, Coal Nozzle Assemblies, Adjustable Coal Nozzle Tips and its Auxiliaries, Coal Straight and Elbows Bend, Pipes, Air Pre-heater Baskets, Bowl Hub, Mill Bottom, Bowls, Lower and Upper Journal Housing, etc; for 30/50/65.5/110/210/500 MW, Thermal Power Plants, UPRVUNL/MPSEB/HPGCL/PSEB/DVB/GEB/RRVUNL/NTPC, etc.
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 Product Portfolio We make use of high grade raw material to manufacture a precision engineered range of engineering items for thermal power plants and motor coils & dynamic balancing up to 10 M.T. This range is manufactured in accordance with ISO norms and standards and comprises:
| Category | Products | | ID Fan Shafts | Main Vertical Shafts Roller General Shafts Counter Shafts Rotter Shafts Gear Shafts Pinion Shafts Suspension Shafts Input Pinion Shafts | | Pinion / Gears | Gear Wheels Pinion Gears Double Helical Gear | | Impeller | ID Fan Impeller Vapor Fan Impeller PA Fan Impeller FD Fan Impeller CW Pump Impeller | | Perforated Screen Plates | Breaker Plates Seal Plates Coal Nozzle Coal Nozzle Tips Adjustable Coal Nozzle Tips Coal Nozzle Body Coal Nozzle Support Coal Nozzle Assembly Breaker Plates Seal Plates Coal Nozzle Coal Nozzle Tips Adjustable Coal Nozzle Tips Coal Nozzle Body Coal Nozzle Support Coal Nozzle Assembly Vapor Burner Nozzle | | Gear Box | Wheel Gear Box Pinion Gear Box Double Helical Gear Box | | Storage Tank | Acid Storage Tank MS Storage Tank |
Some of the features for which our range is appreciated across the globe are as follows:
- Dimensionally accurate
- Highly functional
- Compactly designed
- Corrosion resistant
- Abrasion resistant
Our entire range is customized as per the specifications of our clients and is packed in proper packing material so as to assure the safe delivery. |
Clientele - ONGC LTD
- RELIANCE INDUSTRIES LTD
- NIRMA CHEMICAL WORKS LTD
- GUJARAT STATE FERTILIZERS LTD
- MOTHER DAIRY (Unit of Gujarat Co-Op Milk Marketing Federation Ltd.)
- Dosi Iron Exchange And Chemicals Industries Ltd.
- Dishman Pharmaceuticals And Chemicals Ltd.(100% E.O.U.)
- ISAGRO
- DRESSER-RAND India Pvt. Ltd
- Indira Gandhi Centre For Atomic Research
- Shasun Chemicals & Drugs Ltd.
- IPCA Laboratories Ltd.
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Research and Development We consider Research & Development as a pillar of success for our organization and therefore we are engaged in extensive research & development activities. Our efficient research and development unit is efficiently managed by our experienced team of research associates who keep themselves abreast with latest technological developments. They also give us consent in terms of bringing about innovation in our product range, matching the changing market trends.
They adopt a systematic process for conducting the research and development procedure.
The researchers also collect information about the latest inventions in the engineering items such as impellers and motor coils & dynamic balancing. Further, they also offer guidance to our personnel’s, to help them improve the existing products and production methodologies. With the contribution of R&D personnel’s, our company has grown leaps and bounds in our sphere of operation. |
Quality Assurance Framing well defined quality policies and guidelines that are strictly followed with in the organization; we have been able to achieve top notch position in the industry. We have a sophisticated quality testing laboratory which is equipped with the latest machines and tools that enable us to perform quality testing at each level of the production.
Some of the machines installed with in our quality lab are as follows:
- Tan Delta Measurement instruments, Siva make ( 0-12 KV) Model MLS-1 ID & HLS- 12
- High Voltage Test kit , Sakova Make ( 0- 25 KV)
- Motorized Megger, Sakova make ( 5 KV)
- Surge Comparison Tester, Jabbals make
- Digital Micro ohm meter, Escorp make
- Insulation Tester
- Tong Tester
- Multi meter
- Leakage meter
- Auto Transformer up to 100 Amp. ( Sakova make)
- ( For Test the assembled motor )
Right from the procurement of raw material to the final dispatching every production process is carefully monitored by our quality analysts in order to make our range of engineering items such as impellers and motor coils & dynamic balancing to withstand the international competition. We have recruited an efficient team of quality inspectors who keep close vigil on the entire process and check our finished range on certain quality parameter such as:
- Durability
- Dimensional Accuracy
- Reliable
- Efficiency
- Performance
- Service life
Our quality assurance system has proved of great significance for our fortitude and progress of our organization and has enabled us to attain reputed ISO 9001:2000 Certification. |
Team of Experts Owing to the devotion and commitment of our workforce, we have achieved a desirable position in the global arena. Our adroit and industrious team of engineers and technocrats help us in meeting the varied requirements of our customers.
The real driving force behind our success comprises of:
- Mechanical engineers
- Site engineers
- Technicians
- Designers/ software personnel
- Quality inspectors
- Research and development professionals
- Laymen
Our engineers and technicians employ various latest methodologies that involve activity based management, flow charts, process maps, control charts and others. This allows them to monitor and improve our production process, resulting in faster and flawless production of efficient equipments that conform to the specific requirements of our clients. They also provide excellent support in providing highly effective services such as repairing, pre-visioning, re-conditioning and re-claiming of spares to our clients.
Our in-house designers make constant innovations and improvisation in our range of products epic enable us in innovating range of engineering items such as impellers and motor coils & dynamic balancing in respect to the changing needs of our clients.
Further, we maintain a healthy working environment for our workers and make sure that there are arranged regular skills training sessions so that they could inculcate outstanding business approach with their working methodologies. |
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Industries Catered Precisely engineered, our range of engineering components such as Automotive Shafts, Industrial Automotive Shafts, Precision Gears and Industrial Precision Gears supplies is widely demanded across various industrial sectors such as:
- Thermal power
- Railways
- Fertilizers
- Cement
- Refinery
- Sugar
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